UV Printer with Conveyor Belt-KO900
New| Model | KO-900 |
| Equipment model | GC-Visual Guide UV |
| Printing size | 900mm |
| Visual system | Industrial Linear 1200DPl High Precision Camera |
| Recognition range | 900mm |
| Nozzle type | Ricoh G5i/G6, Epson i3200 |
| Number ofnozzles | 2~8 |
| Printing color | W+V+KCMY (LC LM LK LLK optional) |
| Printing accuracy | 720x900dpi/720x1200dpi/720x1800dpi |
| Printing height | 150mm |
| Ink system | Dual-channel dual negative pressure system/white ink stirring |
| Transmission system | High-precision magnetic suspension guide rail/double Y power-off self-locking motor |
| Output software | Photoprint |
| Data interface | Gigabit network port/USB3.0 |
| Temperature and humidity | 20-30 degrees celsius/40~80% (no condensation) |
| Electricity requirements | 200-240VAc, single phase electricity, 50/60Hz, current 32 amps1200KG |
| Machine weight | 1200KG |
| Equipment size | 286*208*160cm |
| Wooden box size | 300*220*170cm |
- Description
KAIOU KO900 UV Printer with Conveyor Belt System
From manual flatbed printing → to continuous automated production line.
KAIOU UV Printer KO900 is designed for manufacturers who need speed, flexibility, and scalable production for personalized products.
Core Advantages of KO900 UV Conveyor Printer
1. Scan & Print Simultaneously (CCD Vision System)
KO900 uses a high-precision CCD visual recognition system:
Automatically detects product position
Aligns design in real time
Eliminates manual calibration errors
Supports irregular shapes and mixed layouts
👉 No more “one-by-one alignment work”
2. Conveyor Belt Continuous Production
The integrated conveyor belt system allows:
Continuous feeding of products
Batch after batch uninterrupted printing
Reduced operator workload by up to 70%+
True semi-automatic production line
👉 You load. The machine produces. You collect.
3. Mixed Product Printing (No Fixed Mold Required)
KO900 can print different:
shapes
sizes
materials
in the same production batch:
acrylic products
plastic items
metal accessories
promotional goods
industrial parts
custom merchandise
👉 This is ideal for print shops handling multi-order, multi-SKU business models
4. Flexible Printhead Configuration (Industrial Grade)
Depending on your production demand, KO900 supports:
Epson I3200 (high precision & stable color output)
Ricoh G5i (industrial durability)
Ricoh G6 (high-speed production level)
👉 You choose based on speed vs precision vs budget strategy
5. Advanced Color System Options
KO900 supports professional industrial color configuration:
CMYK + W + V (standard premium printing)
CMYK + W + V + LC + LM + LK + LLK (ultra high-end photo-grade output)
👉 Perfect for luxury packaging, branding products, and high-margin customization
6. Adjustable Printing Height (0–15cm)
Supports thick and irregular objects:
promotional products
industrial parts
packaging materials
customized retail items
👉 One machine = multiple product categories
7. Multiple Working Sizes Available
600 × 2000 mm
900 × 2000 mm
1200 × 2000 mm
Custom sizes available
👉 Scalable from startup workshop to industrial factory line
The Real Problem in Traditional UV Printing
Most UV flatbed printers are still operated in a manual workflow.
Each product must be positioned one by one
Operator alignment errors lead to high defect rates
Batch production is slow and labor intensive
Scaling requires more workers, not better systems
Result: You are paying for labor, not production efficiency.
KO900 Changes the Entire Production Logic
KAIOU UV Printer KO900 combines CCD vision system + conveyor belt + industrial UV printing into one continuous workflow.
Automatic product recognition (CCD vision)
Continuous conveyor feeding system
Mixed product printing in one batch
Operator only loads and collects output
Production becomes continuous instead of manual batch-by-batch work.
How KO900 Works in Real Production
Load products onto conveyor belt (no precise positioning required)
CCD system automatically detects position
Design is aligned in real time
UV printing runs continuously
Finished products are collected at output station
KAIOU UV Printer KO900 vs Traditional UV Flatbed Printer
| Factor | Traditional UV Flatbed | KAIOU KO900 Conveyor System |
|---|---|---|
| Product Positioning | Manual one-by-one alignment | Automatic CCD recognition |
| Labor Requirement | High operator dependency | Minimal supervision required |
| Production Mode | Batch-based printing | Continuous conveyor flow |
| Defect Rate | High due to human error | Low due to automatic alignment |
| Scalability | Requires more workers | Increases output without extra labor |
| Production Speed | Limited by setup time | Continuous high-speed output |
Production Efficiency Comparison
Labor Cost
Traditional UV Flatbed: ██████████ High
KO900 System: ███ Low
Production Capacity
Traditional UV Flatbed: ███ Medium
KO900 System: ██████████ High
Setup Time
Traditional UV Flatbed: ██████████ Slow
KO900 System: █ Fast
Conclusion: KO900 increases production efficiency while reducing dependency on manual labor.
Real Customer Case: From Manual Work to Automated Production
Before KO900, a customer producing small promotional tools had a fully manual workflow:
Each item was positioned manually
Operator had to stand on machine platform for alignment
Small errors caused high rejection rates
Production was slow and inconsistent
After installing KO900:
Products are placed directly on conveyor belt
CCD system handles alignment automatically
Batch setup takes less than 5 minutes
Operator only loads and collects finished items
Result: A shift from manual production to automated flow manufacturing.
Ideal Applications
Promotional product manufacturing
Custom merchandise production
Print-on-demand fulfillment centers
TikTok / Shopify product suppliers
Multi-SKU production factories
Start Automating Your Production Line
If your business is still relying on manual UV printing workflows, you are limiting your production capacity.
KO900 is designed to replace manual positioning with automated continuous production.
Send us your product samples or production requirements:
We will recommend the right configuration (G5i / G6 / I3200)
We will calculate your production capacity
We will design your workflow layout
We provide sample testing before purchase
Contact KAIOU engineering team today.
FAQ — KAIOU KO900 UV Printer
Q1: What is the main difference between KO900 and a traditional UV flatbed printer?
The biggest difference is workflow automation.
Traditional UV flatbed printers require:
manual product positioning
one-by-one alignment
operator-dependent setup
KO900 uses:
CCD vision system for automatic positioning
conveyor belt for continuous feeding
real-time printing without stopping production
👉 This turns UV printing from a manual process into a continuous production line.
Q2: Can KO900 handle different product shapes and materials in one job?
Yes.
KO900 is designed for mixed production environments.
You can print in the same batch:
different sizes
different shapes
different materials (acrylic, plastic, metal, promotional items)
👉 No need for fixed molds or strict positioning.
Q3: How does the CCD vision system improve printing accuracy?
The CCD camera automatically:
detects product position
corrects alignment in real time
adjusts print path before printing
👉 This reduces human error and improves consistency across mass production.
Q4: Do I still need skilled operators to run KO900?
Not necessarily.
Operators only need to:
load products onto the conveyor belt
monitor production
collect finished output
👉 The system handles positioning, alignment, and printing automatically.
This significantly reduces training cost and labor dependency.
Q5: What printheads can be used with KO900?
KO900 supports multiple industrial printhead configurations:
Epson I3200 → high precision and stable color output
Ricoh G5i → industrial durability
Ricoh G6 → high-speed production environment
👉 You can choose configuration based on production speed vs precision requirements.
Q6: What types of products can be printed with KO900?
KO900 is widely used for:
promotional products
custom merchandise
acrylic products
branded retail items
industrial parts
e-commerce fulfillment products (Shopify / TikTok sellers)
👉 It is designed for multi-SKU production businesses.
Q7: How does KO900 improve profitability compared to traditional UV printing?
KO900 improves profit in 3 ways:
Reduces manual labor cost
Increases output per hour
Reduces defect rate caused by misalignment
👉 This directly increases daily production capacity without increasing headcount.
Q8: Can KO900 be used for small batch orders?
Yes.
KO900 is not limited to mass production.
It supports:
small batch customization
mixed design orders
fast changeover between jobs
👉 This is ideal for today’s personalized printing market (TikTok, Shopify, Etsy).
Q9: What industries are currently using KO900 systems?
Common industries include:
promotional product factories
print-on-demand fulfillment centers
branding studios
customization workshops
e-commerce product suppliers
👉 Especially businesses handling high SKU variety and fast delivery demands.
Q10: Can I test my products before purchasing?
Yes.
KAIOU provides sample testing.
You can send:
product samples
design files
production requirements
We will:
test print your real items
evaluate print quality and adhesion
recommend optimal machine configuration
simulate your production workflow
Q11: How do I know if KO900 is suitable for my business?
If you are facing:
slow manual positioning
high labor cost
inconsistent print quality
difficulty scaling production
👉 KO900 is designed specifically to solve these problems.
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